Precision Steel CNC Machining for Durable, High-Performance Parts

At JXD, we offer expert CNC machining services for a wide range of steel materials, providing precision-crafted components for industries like aerospace, automotive, medical devices, and more

• High precision for critical applications
• Custom steel grades tailored to your needs
• Fast delivery with efficient production processes
• Competitive pricing for both small and large runs

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About Steel

Steel is one of the most versatile materials used in CNC machining. Known for its high strength, durability, and versatility, steel is widely used across industries for producing components that must endure high stress, extreme temperatures, and harsh environments. From automotive parts to structural components, steel offers outstanding mechanical properties that make it a top choice for manufacturing.

·High Strength

·High Ductility

·Good Machinability

·Corrosion Resistance

·Cost-effectiveness

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Common Steel Grades for CNC Machining

Selecting the right steel for CNC machining is crucial to ensuring the quality and performance of parts. Different types of steel offer varying mechanical properties and durability, making them suitable for different industries and applications. Below are some of the most common steel grades, each with its unique characteristics and areas of application, designed to meet diverse machining needs and design specifications.

Steel 1018

Steel 1018 is a low-carbon steel with excellent machinability, making it a popular choice in CNC machining. With a tensile strength of approximately 370 MPa, this steel offers good strength while maintaining excellent formability and weldability. Due to its versatility, it is widely used for parts requiring moderate strength and wear resistance. It is often selected for general engineering components, such as shafts, pins, and rods, where a balance of toughness and cost-effectiveness is key.
 
• General engineering parts
• Automotive components
• Industrial pins and rods
• Fixtures and supports

Steel 1045

Steel 1045 is a medium-carbon steel that offers improved tensile strength (500-570 MPa) compared to 1018, providing better wear resistance and higher hardness. This alloy is commonly used in applications that require high strength, such as shafts, gears, and mechanical components. Its ability to be heat-treated for additional hardness makes it a go-to material in industries like automotive and industrial machinery, where durability and strength under stress are essential.
 
 • Industrial machinery components
• Automotive gears and shafts
• High-strength structural parts
• Hydraulic components

Steel 4140

Steel 4140 is an alloy steel known for its excellent hardenability and high strength. With tensile strength reaching up to 860 MPa, 4140 is widely used in heavy-duty applications that demand both strength and toughness. This steel exhibits superior fatigue and wear resistance, making it suitable for components subjected to high-stress environments. It is commonly used in the production of crankshafts, axles, and other critical machinery components where strength and resistance to impact are paramount.
 
 • Heavy-duty industrial machinery
• Automotive applications (e.g., crankshafts, axles)
• High-stress structural components
• Oil and gas equipment

Steel A36

Steel A36 is a widely used carbon steel known for its excellent welding and forming properties. With a tensile strength of approximately 250 MPa, A36 steel is primarily used for structural applications that require moderate strength. It is cost-effective and provides good performance in environments that do not require the high strength of higher alloy steels. A36 is commonly used in the construction of buildings, bridges, and frames, where strength, weldability, and ease of fabrication are required.
 
 • Structural components (e.g., beams, columns)
• Construction materials
• Frames and supports
• General structural fabrication

Steel 303

Steel 303 is a free-machining stainless steel that contains sulfur and phosphorus, enhancing its machinability. While it does not offer the same strength as 304 or 316, it is ideal for high-volume machining applications where ease of cutting is essential. With a tensile strength around 500 MPa, 303 steel is often used for producing precision parts such as fasteners, bolts, and bushings, especially when high-speed machining and tight tolerances are needed.
 
 • Fasteners and bolts
• Precision machining components
• Bushings and bearings
• High-volume production applications

Steel 316

Steel 316 is an austenitic stainless steel known for its excellent resistance to corrosion, especially in chloride-rich environments. With a tensile strength of around 580 MPa, 316 is often chosen for applications where corrosion resistance is a top priority, such as marine environments, food processing, and medical equipment. Its high resistance to rust and oxidation, combined with excellent weldability, makes it a preferred choice for parts exposed to harsh environments.
 
 
• Marine applications (e.g., marine hardware, equipment)
• Food processing equipment
• Medical devices and surgical instruments
• Chemical processing

S7 tool steel

Steel S7 is a tool steel known for its shock resistance and toughness. With tensile strength ranging from 1,000 to 1,200 MPa, it is often used in applications requiring high toughness, such as tooling and dies. S7 steel maintains its hardness even after heat treatment and is resistant to deformation under high-stress conditions. It is ideal for tools, jigs, and dies used in heavy-duty stamping and forming applications.

• Tooling and dies
• Heavy-duty stamping equipment
• Jigs and fixtures
• High-stress machine components

A2 tool steel

Steel A2 is a cold-work tool steel that offers excellent hardness and wear resistance, even at lower temperatures. With a tensile strength of around 950 MPa, A2 steel is suitable for tooling applications that require durability and high toughness. A2 steel can be hardened to a high degree, making it ideal for the production of tools like punches, dies, and shear blades. It maintains its hardness well even after multiple cycles of heating and cooling.

• Cold work tooling (e.g., punches, dies)
• Shear blades and stamping tools
• Cutting and forming tools
• Automotive and industrial tooling applications

D2 tool steel

Steel D2 is a high-carbon, high-chromium tool steel known for its wear resistance and ability to maintain hardness at high temperatures. With a tensile strength of 1,100 to 1,300 MPa, D2 steel is highly resistant to abrasion, making it suitable for parts that experience heavy wear, such as cutting tools, dies, and molds. It is especially useful for heavy-duty applications where high strength, durability, and the ability to withstand repeated impacts are required.

• Cutting tools (e.g., saw blades, knives)
• Dies and punches for metal forming
• Molds and tooling for plastics and rubber
• Heavy-duty stamping and forming tools

O1 tool steel

Steel O1 is a versatile oil-hardening tool steel that is easy to machine and is ideal for applications that require precision and good wear resistance. With a tensile strength around 850 MPa, O1 steel is commonly used for tools that require moderate hardness and toughness, such as knives, punches, and tool bits. It provides a good balance between strength and machinability, making it a go-to material for various tool-making processes.

• Tooling for cutting and shaping
• Precision parts for machinery
• Knife blades and dies
• Jigs and fixtures

Comparing Steel Grades for Optimal CNC Machining Performance

Different steel grades offer distinct advantages based on your project requirements. Below is a comparison of some of the most commonly used steel grades in CNC machining, including their features and ideal applications

Steel Grade Strength Hardness Corrosion Resistance Weldability Common Applications Characteristics
1018 Steel Medium 101 HRB Low Excellent Automotive parts, shafts, structural components Good machinability, cost-effective, ideal for general machining.
304 Stainless Steel High 92 HRB Excellent Good Food processing, medical equipment, marine components Highly corrosion-resistant, non-magnetic, ideal for harsh environments.
4140 Steel High 28-34 HRC Moderate Moderate Aerospace, automotive, tools Excellent fatigue resistance and strength at high temperatures.
A36 Steel Medium 56 HRB Moderate Good Structural steel, bridges, heavy machinery Low carbon steel, versatile, used for general structural purposes.
O1 Tool Steel High 60-62 HRC Low Poor Cutting tools, molds, dies Excellent wear resistance, high hardness after heat treatment.
S7 Tool Steel High 54-58 HRC Moderate Moderate Stamping tools, die casting Excellent shock resistance, used for heavy-duty tools.
D2 Tool Steel Very High 58-60 HRC Low Poor Industrial blades, shear knives Very high wear resistance, ideal for cutting tools.
316 Stainless Steel High 95 HRB Excellent Moderate Chemical processing, pharmaceuticals Superior corrosion resistance, especially against chloride environments.

JXD-Machining Steel CNC Machining Capabilities and Services

Our machining facility is ISO 9001 certified, ensuring unmatched design accuracy—whether you’re in need of rapid prototyping or full-scale production for end-use parts. With us, you can expect fast turnaround times in a reliable environment!

We have a skilled team specializing in CNC services, including milling, turning, and lathe machining. Additionally, we offer customized pricing based on your product’s development phase to maximize value in the shortest time possible. No matter your needs, our knowledgeable staff provides personalized support and will guide your project every step of the way.

Tolerances

Our achievable machining tolerances typically reach as tight as ±0.005 inches, depending on the specific type of steel used for your components.

Wall Thickness

We can achieve a minimum wall thickness of 0.03 inches (0.8 mm), although this may vary based on the ratio of wall thickness to part dimensions and the type of steel.

Maximum Part Size:

We can accommodate parts up to 2000 x 800 x 1000 mm in size.

Lead Time

The shortest lead time for commonly used steels is 5 days, but this may vary depending on the specific material and whether the parts are being produced internationally.

Precision & Reliability

As a leading CNC machining provider, we guarantee precise parts, meeting stringent specifications and industry standards.

Expert Support

Our knowledgeable team works with you from concept to completion, providing expert guidance to ensure optimal results.

Surface Finishes For CNC Machined Steel Parts

JXD-Machining can provide the perfect finishing touch to your CNC machined Steel parts with a range of powder coating, bead blasting, and plating options. Each finish offers its own advantages – so make sure you select the one that meets all your requirements!

copper Anodizing

Anodizing

Anodizing creates a durable oxide layer on the surface of steel, increasing resistance to corrosion, wear, and environmental conditions. It also allows for coloring, enhancing both aesthetic appeal and functionality while maintaining the steel’s durability.

copper Polishing

Polishing

Polishing smoothens the surface of steel parts, eliminating imperfections and providing a reflective, shiny finish. This process improves visual appeal and ensures that the parts meet the required surface quality standards.

Passivation

Passivation

Passivation forms a thin protective oxide layer on steel, improving its resistance to corrosion and enhancing its biocompatibility. This treatment is commonly used for parts exposed to harsh environments or for applications where durability and safety are crucial.

Bead Blasting

Bead Blasting

Bead blasting involves the use of small glass or ceramic beads propelled at high speed onto steel surfaces. This technique creates a consistent matte finish, improving the surface texture and reducing reflectivity, which enhances the part’s overall refinement.

Powder Coating

Powder Coating

Powder coating applies a dry powder to steel surfaces, which is then baked to create a tough, corrosion-resistant finish. This treatment offers a durable and long-lasting solution that also adds color to steel parts.

copper Plating

Plating

Plating involves applying a thin metal coating to the surface of steel to improve appearance, enhance corrosion resistance, or provide additional material properties like increased conductivity. This process is tailored to meet the specific requirements of the part.

FAQ

Q1: What is the best steel for CNC machining?
A1: The best steel depends on the specific application. For general purposes, steel grades like 1018 or 1045 are excellent choices. If high corrosion resistance is required, stainless steel grades like 304 or 316 are recommended. For high-strength applications, alloy steels like 4140 are preferred.

Q2: Can steel be used for both prototypes and mass production?
A2: Yes, steel is highly versatile and suitable for both prototyping and mass production. Steel’s durability and availability make it an ideal choice for custom machining in both small and large quantities.

Q3: How long does it take to machine steel parts?
A3: The machining time for steel parts depends on the complexity of the part and the type of steel used. Typically, we provide estimated lead times ranging from 5-15 business days for prototypes, with larger orders requiring additional time based on quantity and complexity.

Q4: How do you ensure the quality of machined steel parts?
A4: We utilize advanced quality control measures, including dimensional inspections, surface finish testing, and material verification, to ensure the final steel parts meet exact specifications.

Q5: Can you machine hardened steel?
A5: Yes, we can machine hardened steel using specialized tools and techniques that ensure precision and quality. For hard steels, we employ techniques like slow speeds and cutting-edge tool materials to achieve the desired finish without compromising the integrity of the material.

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